Challenge

By investing in a test machine, our customer wants to strengthen and improve the already strict quality control.

VINTIV was commissioned to build a custom test system that :

  • Completes and improves the already strict quality control.
  • Is universal in use (1 test machine for all kinds of products).
  • Generates simple, reproducible and repeatable results.
  • Is eEasy in use and installation.
  • Is safe to use for operators and technicians (special attention to machine safety).
  • Generates reliable data (calibration and verification of the system).

Solution

VINTIV has developed a test machine that measures and reports parameters such as breakaway torque, running torque, speeds, etc. via measuring systems. The adjustable height and width setting by means of electrically driven spindles make the machine universal and easy to use. Operators are safely shielded from hazards by various collective risk reductions. The user interface has a number of standard recipes, but also the creation of customized recipes is easy and fast. Measurement reports are generated and can be printed. A link to the existing IT infrastructure makes it possible to use the data directly in the customer’s process.

Results

By using the test machine any deviations can be detected in an early stage. This leads to considerable savings because one is sure of the quality in the follow-up process. This underlines our customer’s reputation as a high quality supplier.

[#Beginning of Shooting Data Section] Nikon D810 2015/04/13 08:31:51.97 Time Zone and Date: UTC+1, DST:ON Jpeg Fine (8-bit) Image Size: L (7360 x 4912), FX Lens: 24-70mm f/2.8G Artist: DANNY MIGALSKI Copyright: FOTOGRAFICS Zonhoven Focal Length: 31mm Exposure Mode: Manual Metering: Center-Weighted Shutter Speed: 1/4s Aperture: f/13 Exposure Comp.: 0EV Exposure Tuning: ISO Sensitivity: ISO 200 Optimize Image: White Balance: Preset manual d-1, 0, 0 Focus Mode: AF-S AF-Area Mode: Wide Area AF Fine Tune: OFF VR: Long Exposure NR: OFF High ISO NR: ON (Normal) Color Mode: Color Space: Adobe RGB Tone Comp.: Hue Adjustment: Saturation: Sharpening: Active D-Lighting: OFF Vignette Control: Normal Auto Distortion Control: ON Picture Control: [SD] STANDARD Base: [SD] STANDARD Quick Adjust: 0.00 Sharpening: 3.00 Contrast: 0.00 Brightness: 0.00 Saturation: 0.00 Hue: 0.00 Filter Effects: Toning: Clarity: +1.00 Map Datum: Dust Removal: 2015/04/08 20:03:18 [#End of Shooting Data Section]
[#Beginning of Shooting Data Section] Nikon D810 2015/04/13 08:31:51.97 Time Zone and Date: UTC+1, DST:ON Jpeg Fine (8-bit) Image Size: L (7360 x 4912), FX Lens: 24-70mm f/2.8G Artist: DANNY MIGALSKI Copyright: FOTOGRAFICS Zonhoven Focal Length: 31mm Exposure Mode: Manual Metering: Center-Weighted Shutter Speed: 1/4s Aperture: f/13 Exposure Comp.: 0EV Exposure Tuning: ISO Sensitivity: ISO 200 Optimize Image: White Balance: Preset manual d-1, 0, 0 Focus Mode: AF-S AF-Area Mode: Wide Area AF Fine Tune: OFF VR: Long Exposure NR: OFF High ISO NR: ON (Normal) Color Mode: Color Space: Adobe RGB Tone Comp.: Hue Adjustment: Saturation: Sharpening: Active D-Lighting: OFF Vignette Control: Normal Auto Distortion Control: ON Picture Control: [SD] STANDARD Base: [SD] STANDARD Quick Adjust: 0.00 Sharpening: 3.00 Contrast: 0.00 Brightness: 0.00 Saturation: 0.00 Hue: 0.00 Filter Effects: Toning: Clarity: +1.00 Map Datum: Dust Removal: 2015/04/08 20:03:18 [#End of Shooting Data Section]
[#Beginning of Shooting Data Section] Nikon D810 2015/04/13 08:26:26.99 Time Zone and Date: UTC+1, DST:ON Jpeg Fine (8-bit) Image Size: L (7360 x 4912), FX Lens: 24-70mm f/2.8G Artist: DANNY MIGALSKI Copyright: FOTOGRAFICS Zonhoven Focal Length: 31mm Exposure Mode: Manual Metering: Center-Weighted Shutter Speed: 1/2s Aperture: f/13 Exposure Comp.: 0EV Exposure Tuning: ISO Sensitivity: ISO 200 Optimize Image: White Balance: Preset manual d-1, 0, 0 Focus Mode: AF-S AF-Area Mode: Wide Area AF Fine Tune: OFF VR: Long Exposure NR: OFF High ISO NR: ON (Normal) Color Mode: Color Space: Adobe RGB Tone Comp.: Hue Adjustment: Saturation: Sharpening: Active D-Lighting: OFF Vignette Control: Normal Auto Distortion Control: ON Picture Control: [SD] STANDARD Base: [SD] STANDARD Quick Adjust: 0.00 Sharpening: 3.00 Contrast: 0.00 Brightness: 0.00 Saturation: 0.00 Hue: 0.00 Filter Effects: Toning: Clarity: +1.00 Map Datum: Dust Removal: 2015/04/08 20:03:18 [#End of Shooting Data Section]
[#Beginning of Shooting Data Section] Nikon D810 2015/04/13 08:26:26.99 Time Zone and Date: UTC+1, DST:ON Jpeg Fine (8-bit) Image Size: L (7360 x 4912), FX Lens: 24-70mm f/2.8G Artist: DANNY MIGALSKI Copyright: FOTOGRAFICS Zonhoven Focal Length: 31mm Exposure Mode: Manual Metering: Center-Weighted Shutter Speed: 1/2s Aperture: f/13 Exposure Comp.: 0EV Exposure Tuning: ISO Sensitivity: ISO 200 Optimize Image: White Balance: Preset manual d-1, 0, 0 Focus Mode: AF-S AF-Area Mode: Wide Area AF Fine Tune: OFF VR: Long Exposure NR: OFF High ISO NR: ON (Normal) Color Mode: Color Space: Adobe RGB Tone Comp.: Hue Adjustment: Saturation: Sharpening: Active D-Lighting: OFF Vignette Control: Normal Auto Distortion Control: ON Picture Control: [SD] STANDARD Base: [SD] STANDARD Quick Adjust: 0.00 Sharpening: 3.00 Contrast: 0.00 Brightness: 0.00 Saturation: 0.00 Hue: 0.00 Filter Effects: Toning: Clarity: +1.00 Map Datum: Dust Removal: 2015/04/08 20:03:18 [#End of Shooting Data Section]
[#Beginning of Shooting Data Section] Nikon D810 2015/04/13 08:32:56.03 Time Zone and Date: UTC+1, DST:ON Jpeg Fine (8-bit) Image Size: L (7360 x 4912), FX Lens: 24-70mm f/2.8G Artist: DANNY MIGALSKI Copyright: FOTOGRAFICS Zonhoven Focal Length: 50mm Exposure Mode: Manual Metering: Center-Weighted Shutter Speed: 1/5s Aperture: f/13 Exposure Comp.: 0EV Exposure Tuning: ISO Sensitivity: ISO 200 Optimize Image: White Balance: Preset manual d-1, 0, 0 Focus Mode: AF-S AF-Area Mode: Single AF Fine Tune: OFF VR: Long Exposure NR: OFF High ISO NR: ON (Normal) Color Mode: Color Space: Adobe RGB Tone Comp.: Hue Adjustment: Saturation: Sharpening: Active D-Lighting: OFF Vignette Control: Normal Auto Distortion Control: ON Picture Control: [SD] STANDARD Base: [SD] STANDARD Quick Adjust: 0.00 Sharpening: 3.00 Contrast: 0.00 Brightness: 0.00 Saturation: 0.00 Hue: 0.00 Filter Effects: Toning: Clarity: +1.00 Map Datum: Dust Removal: 2015/04/08 20:03:18 [#End of Shooting Data Section]